SERVICES

From single-scope fixes to full plant builds

Every category below comes from documented project work. Each links to the completed projects behind it.

Plant rebuilds & new construction

Complete rebuilds of shutdown plants, post-fire recovery, additions and greenfield construction — managed from process design through startup.

  • New plant construction, Aberdeen SD — all operational processes
  • Post-fire rebuilds: processing floor (KS), kill floor skinning line (GA)
  • New 71,000 sq ft processing facility, Kansas
  • New kill floor additions and building expansions
New covered barn structure under construction

Harvest / kill floor

The floor MPC knows best — rails, chains, restrainers and benches, installed and rebuilt while plants keep running.

  • Shackle rail replacement and trolley return rebuilds
  • Restrainer areas, knock boxes and skinning line benches
  • Bleed chain brakes and hot box chains
  • Humane handling and carcass tracking upgrades
Overhead rail systems on a harvest floor

Processing & fabrication

Boning tables, conveyors and line conversions in stainless — designed, fabricated and installed with MPC Group fab partners.

  • Fab boning table extensions with trim, bone and transfer conveyors
  • Processing line conversions (Chicago IL)
  • Metal detector and box conveyors
  • Custom stainless fabrication via Metal Worxs and Frontline Industrial
Boning table conveyor with hydraulic stations

Process piping & mechanical

Hot water, glycol, steam and utility piping — including 180 Hydro-Therm piping installations at a single plant.

  • Hydro-Thermal hot water heating systems (equipment partner)
  • Glycol lines, air drop piping and RO piping
  • Boiler room work and hydraulic system installations
  • Pipe hanger design and corroded pipe replacement
Stainless process piping runs on a plant wall

Refrigeration, chilling & cold storage

Carcass chilling through box storage — the cold side of the plant, built for shrink management and throughput.

  • Hot boxes, combo coolers and shipping dock additions
  • PAC-Chill chilled water and packaged product cooling
  • Shrink tunnel exhaust fans and carcass sortation
  • Box storage and shipping dock construction
Racking inside a new box storage cooler

Food safety & interventions

Intervention equipment and the coordination that gets it approved — HACCP, USDA and plant food safety programs.

  • 360° acid application cabinet installations
  • PAA equipment installs
  • HACCP and food safety program support
  • USDA coordination and kosher operations experience
360-degree acid application cabinet

Further processing & cooking

Cooking, sous vide and ground beef systems for processors moving downstream.

  • Sous vide cooking system installations (CMP equipment)
  • Further processing installations, Georgia
  • Ground beef systems and material handling
Further processing line inside a plant

Cattle pens & barns

Covered pens, fencing and flush systems built for animal welfare and OSHA-safe access.

  • Covered cattle pens — phases 1, 2 and 3
  • Fencing, gates and catwalks
  • Barn fans and flush systems
  • Cattle pens mechanical and plumbing
Curved cattle handling pens with new railing

Wastewater & rendering

The systems nobody sees until they fail — screens, separators and lagoon operations.

  • Roto screens and separator piping
  • Paunch building work and odor control
  • Wastewater upgrade installations (GA)
  • Lagoon operations experience back to 1990
Concrete wastewater channel during an upgrade

Maintenance & turnarounds

Ongoing repair and maintenance contracts and scheduled turnaround work — harvest and processing R&M, supply rooms, and the punch lists that keep plants certified.

  • Harvest and processing repair & maintenance contracts
  • Maintenance supply room builds
  • Turnaround and shutdown work
  • Expert start-up assistance

Areas of concentration

A 360-degree understanding of process operations within the beef business, plus management of maintenance superintendents, supervisors and hourly mechanics.

  • HACCP
  • Food safety programs
  • Food safety interventions
  • USDA coordination
  • Safe work areas
  • Team member safety
  • Humane handling
  • Carcass tracking
  • Slaughter operations
  • Kosher operations
  • Refrigeration systems
  • Carcass chilling
  • Shrink management
  • Carcass sortation
  • Processing
  • Further processing
  • Ground beef
  • Material handling
  • Hides
  • Rendering
  • Wastewater
  • Lagoon operations
  • Tripe wash and refine
  • Offal operations
  • Water heating and chilling
  • Boiler operations
  • Cost management
  • Budget definition
  • Energy management
  • Value engineering
  • Project management
  • Design-build
  • Equipment procurement
  • Drafting services
  • Turn-key installations

Have a scope in mind?

Day-rate on site, hourly off site. Straightforward billing, no surprises.

Contact MPC